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550TPH Capacity Double Roller Crusher For Limestone With 110kW*2 Power

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550TPH Capacity Double Roller Crusher For Limestone With 110kW*2 Power

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Brand Name :BENO
Model Number :XCMD1015(R)
Place of Origin :Sichuan, China
Certification :CE, ISO9001
MOQ :1
Price :USD 253,150.68-298,064.52 one set
Packaging Details :Simple package
Delivery Time :30-90 days
Payment Terms :T/T, L/C
Supply Ability :800 sets/year
Power :110kw*2
Capacity :350-550TPH
Model :XCMD1015(R)
Input Size :Less Than 220mm
Material :Steel, Manganese Steel And Special Steel
Output Size :Less Than 40-80mm
Application :Coal, Limestone,basalt, Etc..
Weight :46.2t
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550TPH Capacity Double Roller Crusher For Limestone With 110kW*2 Power

Product Description:

Double Roller Crusher: Coal Crushers for Industrial Applications

The Double Roller Crusher is a heavy-duty industrial roller crusher designed to crush coal, limestone, basalt and other materials. It has a weight of 46.2 tons and is constructed from steel, manganese steel and special steel for superior strength and reliability. Two powerful 110 kW motors drive the two tooth rollers for a maximum capacity of 350-550TPH. It is designed to handle large quantities of material and is ideal for industrial applications.

This double roller crusher is designed to deliver reliable and efficient performance while providing a high-capacity solution for coal and other industrial materials. With two strong rollers and a durable construction, the double roller crusher is designed to give high performance and smooth operation. It is suited for coal, limestone, and basalt applications, and is the perfect choice for any industrial setting.

Structural Features:

1. Dual Roller Design: The double roller crusher consists of two cylindrical rollers that are horizontally mounted and rotate in opposite directions. This design ensures a balanced and stable operation, minimizing vibrations and maximizing crushing efficiency.
2. Wear-Resistant Rollers: The rollers are typically made from high-strength and wear-resistant materials such as alloy steel or manganese steel. This construction ensures the durability and longevity of the rollers, even when dealing with hard and abrasive materials.
3. Protective Housing: The crusher is enclosed in a sturdy housing, protecting the internal components from dust, debris, and excessive wear. The housing also helps to reduce noise levels and provides a safe working environment.
4. Feeding Mechanism: The double roller crusher is equipped with a feeding mechanism that ensures a continuous and controlled supply of material. This mechanism can be custom-designed to accommodate different types of feed materials, such as large rocks or lumps.

Technical Parameters:

Parameter Details
Product Name Double Roller Crusher
Capacity 350-550TPH
Weight 46.2t
Output Size Less Than 40-80mm
Application Coal, Limestone,basalt, Etc.
Material Steel, Manganese Steel And Special Steel
Power 110kw*2
Input Size Less Than 220mm
Model XCMD1015(R)

Applications:

Mining Industry:
In the mining industry, the double-toothed roll crusher is widely used for primary and secondary crushing of minerals and ores. It can effectively process materials such as coal, limestone, gypsum, trona, and bauxite. This crusher is particularly useful in coal mines, where it helps in the extraction of coal and the preparation of coal for transportation and subsequent processing.

Construction Materials:
The double-toothed roll crusher is employed in the construction industry for crushing and processing construction and demolition waste, concrete, asphalt, and other construction materials. It helps in reducing the size of these materials for convenient disposal or recycling. The adjustable crushing gap allows for the production of different aggregate sizes required for construction purposes.

Cement Industry:
In the cement manufacturing process, the double-toothed roll crusher is used for crushing raw materials such as limestone, clay, shale, and marl. These materials are crushed into smaller particles to facilitate their further processing in the cement kiln. The crusher ensures consistent and uniform particle size, contributing to the production of high-quality cement.

Chemical Industry:
The chemical industry utilizes the double-toothed roll crusher for the size reduction of various chemicals, minerals, and fertilizers. It is used to crush materials like phosphate, potash, ammonium nitrate, and sulfur, among others. The crusher's ability to handle different feed sizes and adjust the crushing gap makes it suitable for a wide range of chemical processing applications.

Power Plants:
In power plants, the double-toothed roll crusher is employed for crushing coal to a suitable size for combustion. It helps in maximizing the efficiency of coal combustion by reducing the coal particle size and ensuring a uniform fuel supply. The crusher's ability to handle large quantities of coal and produce a consistent particle size distribution makes it vital in the power generation industry.

Equipment Advantages:

1. Versatility: The double roller crusher is highly versatile and can handle a wide range of materials, including minerals, ores, coal, limestone, and various industrial materials. This versatility makes it suitable for use in diverse industries, such as mining, construction, and chemical processing.
2. Efficient Size Reduction: The double roller crusher efficiently reduces the size of materials, producing a uniform and fine product. It is particularly effective in reducing the size of hard and brittle materials, ensuring consistent particle size distribution.
3. Low Power Consumption: The crusher is designed to achieve high crushing efficiency while consuming less power. This energy-efficient operation helps to reduce operating costs, making the double roller crusher a cost-effective choice for crushing applications.
4. Easy Maintenance: The double roller crusher is designed for easy maintenance. The rollers can be easily replaced or refurbished when worn out, and the housing provides easy access for inspection and cleaning. This design minimizes downtime and ensures optimal performance of the equipment.
5. Compact Design: The double roller crusher has a compact structure that occupies less space compared to other crushing equipment. This compactness allows for easy integration into existing production lines or installation in areas with limited space.

Support and Services:

Technical Support and Service for Double Roller Crusher
  • Provide professional advice on the selection of Double Roller Crusher.
  • Provide installation, commissioning and training services.
  • Provide spare parts and consumables.
  • Provide product maintenance and repair services.
  • Provide online technical support.
  • Provide professional guidance and advice on product use.
  • Provide on-site technical support and guidance.
  • Provide after-sales service and warranty services.
550TPH Capacity Double Roller Crusher For Limestone With 110kW*2 Power

550TPH Capacity Double Roller Crusher For Limestone With 110kW*2 Power

FAQ:

What is Double Roller Crusher?

The Double Roller Crusher is a type of crushing equipment used in the mining industry. It is designed to crush and reduce large-sized materials into smaller, more manageable particles. This crusher consists of two parallel cylindrical rollers that rotate in opposite directions, compressing and shearing the material between them.

In the mining industry, the Double Roller Crusher finds extensive application in various crushing processes. It is commonly used for primary and secondary crushing of minerals and ores. The robust construction and efficient crushing mechanism of this crusher make it suitable for handling a wide range of materials, including coal, limestone, gypsum, trona, and bauxite.

One of the key applications of the Double Roller Crusher in mining is in coal preparation plants. It plays a vital role in the coal extraction process by reducing the coal to a smaller and uniform size for efficient transportation and subsequent processing. The crusher's ability to handle large feed sizes and produce a consistent particle size distribution makes it well-suited for coal crushing applications.

Additionally, the Double Roller Crusher is utilized in various mining operations for the size reduction of other minerals and ores. It is particularly effective in crushing materials with medium to high hardness, ensuring a reliable and efficient comminution process. The adjustable gap between the rollers allows for the production of different particle sizes, catering to the specific requirements of downstream processes, such as grinding and beneficiation.

Furthermore, the Double Roller Crusher is often employed in the mining industry for secondary crushing applications. It can be used after primary crushers, such as jaw crushers or gyratory crushers, to further reduce the size of the material. This sequential crushing process ensures proper particle size distribution and enhances overall mineral processing efficiency.

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